What We Do

We believe in making it easier for organisations to work and grow on an international scale.

Safeguarding Lives, Protecting the Planet

At the heart of our mission lies a dual commitment—preserving Mother Earth and safeguarding human lives.

– Ensuring Industrial Safety: Our industrial safety equipment helps protect workers from hazardous conditions. From fire prevention to monitoring systems, our solutions create safer workplaces, reducing risks and saving humankind.

– Providing Safe Water for All: Our water treatment plant solutions ensure clean, safe water reaches countless lives. By treating and recycling water, we help industries reduce pollution and preserve one of Earth’s most valuable resources.

For over 25 years, we at Sharp Control have been delivering excellence with a purpose—creating a safer, more sustainable future for industries, people, and the planet.

What We Do

Industrial Instruments and Solutions
  • Electro Magnetic / Battery Operated
  • Open Channel
  • Coriolis Mass Flow
  • DP
  • Ultrasonic – Transit time/Doppler
  • Steam Flow Meter
  • Compressed Air Flow Meter
  • Portable Ultrasonic Flow Meters for Clear/Turbid Liquids
  • Ultrasonic Pipe Thickness Gauge
  • For Pulverized/Granule Material like Coal, Fly Ash, Food Grains, Cement, etc.
  • Pressure (Gauge/Absolute/DP) Transmitters
  • Remote Seals
  • Fixed Range Transmitters
  • Non-Contact Microwave Radar Level Transmitter for Liquids and Solids
  • Ultrasonic Non-Contact Level Switches/Controllers/Transmitters
  • Temperature Transmitters – Head/Field Mounted
  • Humidity Sensors and Transmitters
  • Smart Positioners for Precise Control of Valve Actuators and Power Cylinders
  • Belt Scales with Speed Sensors and Flow Integrator-Totalizer
  • Deep Pan Conveyor Scale
  • Cross Belt Analyzer for Monitoring Elemental Composition
  • Contact Type – Capacitance, Vibrating Fork, LOH, Paddle Type, Hydrostatic Level
  • Motion Sensors and Controllers
  • For Electrical/Mechanical/Utility Maintenance
  • Hot Spot IR for Conveyor Belt
  • Online Thermal Imager for Cold Storage
  • Process Indicators, Controllers, Loggers, HMI, Displays, Wireless Data Transmitters
  • For Process Monitoring Applications
  • Thermo Vision Camera (Thermal Imager) with Software for Data Analysis and Report
  • Industrial Communication Switches, Ethernet Switches, Routers, RFID Readers and Tags, Wireless Communication Solutions
  • Online Water Quality Analyzer for PH/ORP, DO, TDS/Conductivity, Turbidity, Residual Chlorine
  • Online Process Gas Analyzer
  • Magnetic Level Indicators
  • Orifice Plates & Flange Assemblies, Flow Nozzles, Venturi Tubes, Averaging Pitot Tube, Meter Runs
  • Valve Manifolds, Needle Valves, Instrument Fittings (Elbow, Tee, Union etc.)
  • Condensate Pot, Air Header (Air Manifolds), Compression Fittings, Flushing Ring, Mating Flanges
  • Cable Glands, EMC Glands, Cable Conduit Polyamide/Metal
  • Circular Connectors, Fittings and Accessories, Enclosures
  • Steam and Water Analysis Systems (SWAS)
  • Hydrogen Purity Analyzer
  • Dew Point and Moisture Analyzer
  • Vibration Monitoring Systems
  • Sample Coolers, Regulators, Valves, Chillers
  • On-line Scrap Monitoring System
  • On-line Multichannel Coating Thickness Analyser
  • Furnace Gas Temperature Analyser
Industrial Safety Solutions
  • Gas detectors for CO, O2, LEL, LPG, Toxic, Radiation leak detectors, Breath Alcohol Analyzer
  • Field mounted Gas Leak Detectors cum Transmitters, Portable Gas Leak Detectors
  • Safety Pull Cord / Pull Wire Switches – Unidirectional and bi-directional. Pull Chord Addressing System, Belt Sway/Alignment Switch
  • Limit / Position Switches, Safety door interlocks, Panel door interlock, Safety Relay, Magnetic read switch, Proximity Switches
  • Machine Guarding solutions and fencing with interlocks, Safety mats, Safety light curtains and barriers, Safety Edges and Bumpers, Safety Boom Barrier
  • Foot Switch, Two hand control / One hand control switch
  • Emergency Stop, Push buttons and Joy Sticks
  • Belt condition monitoring- Belt alignment / Belt sway switches, RIP control, SPLICE control, Cord Control solutions for conveyor Belts
  • Safety Boom Barrier
  • Mist Canon for dust suppression (fogger)
  • Breath Alcohol Analyzer
  • Online Coal Mill Fire Detection System
  • Head Count System Using AI
  • Plant Safety and Its Services
  • Display Board for Emergency Response and Safety Statistics
Environment & Pollution Monitoring Solutions
  • Waste water quality analyzers for BOD, COD, TOC, PH, TSS, TDS, Residual Chlorine for ETP/STP outlets
  • Online DO Analysers, MLSS Analysers
  • Continuous Stack Gas Emission Analyzer for SO2, NOX, CO, CO2 with gas sampling system
  • Inline Stack Dust Monitors for Stacks/Chimneys
  • Inline Flue Gas Flow Monitoring System
  • Portable Flue Gas Analyzer for O2/CO/SO2/NOX with probe
  • Ambient Air quality monitoring station for CO, SO2, NO2, SPM (PM10/2.5)
  • Automatic Weather monitoring stations
  • Online/Portable Gas Leak Detectors for CO/LPG/Toxic/Explosives
  • Display Boards for displaying Environmental Parameters
  • Flow meters at Plant Waste Water Discharge, Water discharge at Mines
  • Spectrophotometer, pH/ORP meter, DO meter, Conductivity/TDS meter, Turbidity Meter, Multi-parameter Water quality monitor, BOD Analyzer, COD Analyzer for Laboratory
  • Ground Water Level and Flow loggers with telemetry
  • Online pH Analyser, TDS/ Conductivity Analyser, Residual Chlorine Analyzer
Material Science and Testing Instrumentation
  • X-Ray Fluorescence Spectrometer: Mineral, Ferroalloy, Iron Ore, FlyAsh, Gold, Hazardous Waste, Coating Thickness testing
  • Glow Discharge Optical Emission Spectrometer
  • Bomb Calorimeter: Coal / Fuel Calorific value testing
  • Proximate Analyser/ TGA: Moisture, VC, Fixed Carbon, Ash testing in Fuel
  • Sulphur Analyser: Coal testing
  • Universal Testing Machine: Fatigue, Impact, Tensile, Bending, Elongation
  • Compression Testing Machine: Pallet testing
  • Portable XRF Analyser / Spectrometer
  • Mercury Analyzer
  • X-Ray Inspection System
  • X-Ray Photoelectron Spectrometer
  • Scanning Probe Microscope
  • Sulphur in Oil Analyser
  • Carbon/ Sulphur/ Oxygen/ Nitrogen/ Hydrogen Analyser: Coal, Steel application
  • Raman Spectrometer
  • X-Ray Analytical Microscope
  • Particle Size Distribution Analyzer
  • Metallurgical Microscope
  • Stereo Zoom Microscope
  • Double Roller/ Jaw Crusher, Sample Polishing Machine, Palletization Machine
  • Standard Samples for Calibration of Spectrometer / X-Ray Analyser
  • Portable PH, Conductivity meter
  • Portable Multi-parameter water quality analyzer
PLC-SCADA Automation for Water Supply Scheme, STPs and Irrigation scheme
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  • Water Treatment Plant (WTP) Automation and Control instrumentation using PLC-SCADA including Raw Water and Treated Water Flow, Level and Quality monitoring, Automation of Filter beds, clarifier, etc.
  • Intake Well/LIS level monitoring and automation of pump, Flow and pressure monitoring of Discharge. Wireless data transmission to Central Control Station.
  • Flow and Pressure monitoring and Automation of Pure Water Pumping station.
  • Measurement of Level/Pressure/Flow using sensors at reservoirs and wireless data transmission to Central SCADA, Level control of Reservoir, Flow control using FCVs and distribution monitoring.
  • Electromagnetic/Ultrasonic Flow-meters for Water Pipe, PDN Network, Canal flumes with wireless solutions.
  • Non-contact Ultrasonic/Radar Level instruments for Water level monitoring in River, Dam, etc.
  • Built-in Battery operated Flow meter for remote locations where Power is not available.
  • Effluent/Waste Water monitoring for BOD/COD, TSS, PH, TDS with wireless data transmission.
  • Instrumentation solutions in Level, Flow, Pressure, DP, and quality parameters like PH, Conductivity, Turbidity, residual Chlorine, BOD, COD, TSS, TDS, DO, for STP/ETP/WWTP.
  • Water quality Parameter monitoring lab instruments for testing of Various parameters.
  • Portable Ultrasonic Flow meter, Portable Pressure logger.
  • SCADA Based Automation for Dam with remote operation & status of discharge gate and radial gates.
  • Ground Water Level Logger for Borewells level monitoring with telemetry.
  • Thermal Imaging for Panels, Pumps, Motors, Substations preventive maintenance.
  • WTP AUTOMATION - Automatic backwash process through loss of head detection, online quality monitoring, single point of control through SCADA screen. Auto/Manual selection of operation.
  • Online Monitoring, logging and report generation of Water Quality and various WTP parameters in Raw and Treated Water.
  • PUMP HOUSE AUTOMATION - Pump control and status, control valves status and control, flow and pressure monitoring at raw water intake and Clear Water Pumping station.
  • RESERVOIR AUTOMATION - Measurement of Level/Pressure/Flow of sensors at reservoirs and wireless data transmission to Central SCADA, as well as Flow control using FCVs.
Attendance/ Payroll Management Software
  • ERT and EHS Display, Head Count Monitoring system, Attendance Monitoring (Hardware and software)
  • Biometric Attendance System
  • Tempus Central - The most advanced attendance processing engine/Automated Attendance Management Solution for HR
  • Tempus People - Let your people take care of the micro-processes
  • Tempus Field Staff Management - Monitor your employees on tour. Access real-time location updates and tackle time theft.
  • Tempus Payroll - Automate your pay processes with attendance calculations with one click.
  • Tempus Contractor - One place to manage all your contractors
  • Tempus Kiosk - An automated station that answers all the questions that workers would have from attendance to leaves.
Industrial Data Acquisition, IIOT and Digitalization Solutions, Cyber Security Solutions
  • Overall Equipment Efficiency & Down Time Analysis with Production
  • Air Handling Unit Management
  • Energy Management System
  • Predictive Maintenance of the Predistial Process
  • FIFO-based Inventory Management for Foundries
  • Vision-Based Project for Automobile Assembly Line Supervision
  • Vision-Based Worker Management and PPE Detection System
  • Vision-Based Fire Detection System
  • Vision Model for Defence: Explosive Storage Monitoring
  • Security and Vulnerability Assessment
  • IT Infrastructure for Power Sector
  • Cyber Attack Vectors
  • IoT Attacks Prevention
  • SCADA Security
  • Endpoint Systems Security
  • Cyber Security Preventive Measures
  • Cyber Security Regulations and Audits
  • Volume Computation of Coal / Mineral Stack
Technical Services
  • Thermal Imaging services
  • Flow Meter Calibration services
  • Water Flow Auditing in the Pipeline
  • Retrofitting of existing valve I/P with Smart Positioners
  • Maintenance of Ground Water Flow and Level Loggers and telemetry
  • Maintenance of Online Water/Wastewater Quality Monitoring System
  • Repairing of Process/Field Instruments/Cards

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    Electrical Earthing Solutions

    Electrical earthing (or grounding) is a crucial safety measure that ensures safe dissipation of electrical faults, lightning strikes, and leakage currents to the ground. Proper earthing solutions protect people, equipment, and infrastructure from electrical hazards, ensuring compliance with international safety standards like IS 3043, IEEE 80, IEC 60364, and NEC.

    Types of Electrical Earthing Solutions

    Conventional Earthing (Plate & Rod) Copper or GI plates/rods dissipate current into the soil; used in homes & industries.
    Chemical Earthing Uses compounds like Bentonite, Charcoal, Salt for low-resistance earthing in high-resistivity soil.
    Earthing Electrodes GI, Copper, or Aluminum electrodes for enhanced conductivity and reliability.
    Lightning Protection System (LPS) Lightning rods and conductors safely channel lightning into the ground.
    Maintenance-Free Earthing Gel-based or compound-filled electrodes requiring minimal maintenance.
    Grounding Grid System Mesh-like grids in substations and power plants reduce step/touch voltage hazards.

    Key Features & Benefits

    Low Earth Resistance Allows safe discharge of fault and leakage currents.
    Corrosion-Resistant Durable copper, GI, and chemical-based designs extend lifespan.
    Safe & Reliable Protects people and equipment from electrical faults and shocks.
    Lightning Protection Compliance Meets IEC, IS, NFPA guidelines for surge safety.
    Low Maintenance Modern solutions require minimal checks and servicing.
    Reduces Fire Hazards Prevents overvoltage and electrical failures.
    Customizable Designed to fit residential, commercial, and industrial needs.

    Applications

    Buildings & Homes Essential earthing for apartments, villas, and office spaces.
    Industries & Factories Protects machinery, panels, and automation systems.
    Power Plants & Substations Grounds transformers and high-voltage switchgear.
    Hospitals & Data Centers Stabilizes sensitive medical and IT equipment.
    Aerospace & Defense Prevents EMI and protects high-frequency systems.
    Railways & Metro Ensures safe grounding for signal and traction systems.
    Telecom & IT Safeguards network towers and transmission units.
    Oil, Gas & Mining Critical for volatile environments with electrical risks.

    Conclusion: A well-designed electrical earthing solution is essential for enhanced safety, equipment longevity, and regulatory compliance. Whether for residential, industrial, or commercial applications, selecting the right earthing method ensures uninterrupted power, personnel protection, and reduced risk of electrical accidents.

    Gamma Personal Radiation Detector

    A Gamma Personal Radiation Detector (PRD) is a compact, wearable device designed to detect and measure gamma radiation levels in real time. It is used in nuclear facilities, border security, law enforcement, medical industries, and hazardous environments to protect individuals from excessive radiation exposure.

    Key Features

    Real-Time Gamma Radiation Monitoring Detects and measures gamma radiation dose rates and cumulative exposure.
    High-Sensitivity Sensors Geiger-Müller tubes, scintillation, or semiconductor sensors for accuracy.
    Compact & Lightweight Design Easily wearable on belt, uniform, or pocket for continuous monitoring.
    Digital Display & Alarm System Displays dose rates (µSv/h, mSv/h, Rem) with audio/visual/vibration alerts.
    Data Logging & Wireless Connectivity Stores data, supports USB, Wi-Fi, and Bluetooth for remote access.
    Long Battery Life & Rechargeable Runs on replaceable or rechargeable batteries for extended use.
    Threshold & Alarm Customization Customizable safety limits with user-defined warning levels.
    Rugged & Weatherproof Shock, water, and dust resistant for harsh environments.

    Applications

    Nuclear Power Plants & Labs Monitors gamma exposure for plant personnel and researchers.
    Homeland Security & Borders Detects radioactive threats at checkpoints and customs.
    Medical & Radiology Departments Used in X-ray and radiotherapy rooms to track exposure.
    Emergency & Hazmat Response Critical in nuclear incident zones and disaster response.
    Industrial Radiography & Mining Protects workers near radiographic sources or ores.
    Port & Airport Security Inspects cargo for concealed radioactive materials.

    Benefits

    Prevents Overexposure Provides timely warnings against radiation threats.
    Meets Regulatory Standards Compliant with IAEA, ANSI, and ISO norms.
    User-Friendly & Portable Lightweight and convenient for daily field use.
    Instant Alerts Immediate audio/visual/vibration signals for safety.
    Improves Safety Culture Promotes proactive safety in radiation-prone industries.

    Conclusion: A Gamma Personal Radiation Detector is an essential safety tool for individuals working in radiation-sensitive environments. With real-time monitoring, high-precision detection, and instant alert systems, it provides crucial protection against radiation exposure, ensuring compliance with safety regulations and industry standards.

    Breath Alcohol Analyzer

    A Breath Alcohol Analyzer is a portable or fixed device designed to measure Blood Alcohol Content (BAC) in a person’s breath. It is widely used for workplace safety, law enforcement, transportation, and industrial applications to prevent accidents caused by alcohol consumption.

    Types of Breath Alcohol Analyzers

    Handheld Alcohol Tester Compact and battery-operated for on-the-spot testing. Common in traffic checks and workplaces.
    Wall-Mounted Alcohol Analyzer Fixed system for checkpoints at factories, plants, and offices.
    Integrated Detection System Embedded in vehicles, gates, or machines to disable access if alcohol is detected.

    Key Features

    Fast & Accurate BAC Measurement Fuel Cell or Semiconductor sensors for precise detection.
    Digital Display & Instant Results LCD/LED screen shows BAC within seconds.
    Multiple Detection Modes Active (mouthpiece) and passive (contactless) modes.
    Data Logging & Wireless Connectivity Stores results, supports USB, Bluetooth, or Wi-Fi.
    Threshold & Alarm System Customizable BAC limits with sound/light alarms.
    Portable & Rechargeable USB charging or replaceable batteries for mobility.
    Tamper-Proof & Anti-Cheating Advanced models include anti-bypass and ID verification.

    Applications

    Law Enforcement & Traffic Used by police for DUI and roadside alcohol testing.
    Industrial & Workplace Safety Monitors sobriety in critical job roles.
    Transportation & Logistics Prevents alcohol-related driving accidents.
    Hospitality & Events Used at bars, clubs, and event security checks.
    Marine & Offshore Ensures sobriety on ships and rigs.
    Rehabilitation & Medical Monitors recovery of alcohol-dependent patients.

    Benefits

    Accident Prevention Avoids mishaps in transport and industrial settings.
    Compliance Support Meets safety regulations and audit requirements.
    Cost-Effective Reduces losses by identifying alcohol influence early.
    Quick & Easy Operation Instant results make testing convenient and fast.
    Reduced Liability Lowers risk of legal issues related to intoxication.

    Conclusion: A Breath Alcohol Analyzer is a crucial tool for enhancing safety, enforcing regulations, and preventing alcohol-related incidents in workplaces, transportation, and public areas. With fast detection, digital reporting, and high accuracy, it is an effective solution for maintaining a secure and alcohol-free environment.

    Online Gas Leak Transmitter

    An Online Gas Leak Transmitter is an advanced fixed gas detection system designed to continuously monitor, detect, and transmit real-time gas leak data in industrial and hazardous environments. These transmitters ensure workplace safety, environmental protection, and regulatory compliance by detecting toxic, combustible, and oxygen-deficient gases.

    Key Features

    Continuous Real-Time Monitoring Detects CH₄, H₂, CO, NH₃, H₂S, O₂, etc. 24/7
    High-Precision Sensors Electrochemical, NDIR, Catalytic, or PID sensors
    Digital Display & Alarms Real-time LED/LCD readings with audio/visual alerts
    Wireless Connectivity Supports Modbus, HART, IoT, RS-485, 4-20mA
    Explosion-Proof Design ATEX, IECEx certified; IP65/66/67 enclosure
    Self-Diagnostics & Calibration Automatic self-checks and calibration alerts
    System Integration Links with SCADA, BMS, PLC, safety systems

    Applications

    Oil & Gas Refineries Monitors gas leaks in petroleum facilities
    Chemical & Pharma Plants Ensures safety in toxic gas environments
    LNG, LPG & CNG Facilities Detects leaks in tanks and terminals
    Industrial Units Protects workers from harmful gases
    Power Plants & Boilers Detects CO and combustible gases
    Marine & Offshore Leak detection on ships and rigs

    Benefits

    Prevents Accidents Early leak alerts reduce explosion risk
    Regulatory Compliance Meets OSHA, EPA, ATEX, IECEx norms
    Minimizes Downtime Identifies minor leaks before failure
    Automation Integration Seamless SCADA, DCS, BMS connectivity
    Remote Monitoring IoT-enabled for cloud-based control

    Conclusion: An Online Gas Leak Transmitter is an essential safety tool for industrial plants, energy sectors, and hazardous facilities. With real-time gas monitoring, explosion-proof design, and smart connectivity, it ensures a safer working environment and regulatory compliance.

    Portable Single & Multi-Gas Detectors

    Portable gas detectors are compact, lightweight, and highly sensitive devices designed to detect toxic, flammable, and oxygen-deficient gases in industrial and hazardous environments. These devices ensure worker safety, regulatory compliance, and real-time monitoring of harmful gases.

    Types of Gas Detectors

    Single-Gas Detector Detects one gas like CO, Hâ‚‚S, Oâ‚‚. Ideal for personal safety.
    Multi-Gas Detector Detects multiple gases (e.g., CO, Oâ‚‚, LEL, VOCs) for industrial environments.

    Key Features

    Real-Time Gas Monitoring Continuous detection and alerting of gas levels
    Audible, Visual & Vibration Alarms Alerts in hazardous gas conditions
    Compact & Durable Design Rugged, explosion-proof, waterproof casing
    Rechargeable Battery Long-lasting lithium-ion power source
    Data Logging & Wireless Connectivity Supports Bluetooth/Wi-Fi & stores exposure history
    Calibration & Self-Test Ensures accuracy with self-diagnostics

    Applications

    Industrial Plants & Factories Gas leak detection in chemical and manufacturing setups
    Mining & Confined Spaces Worker safety in underground environments
    Marine & Offshore Used on ships and oil rigs
    Construction & Welding Monitors oxygen and hazardous gases
    Hazmat & Emergency Response Used by firefighters and first responders

    Benefits

    Prevents Fatal Accidents Early detection of toxic/explosive gases
    Ensures Compliance Meets OSHA, ISO safety standards
    Boosts Operational Efficiency Reduces downtime and hazards
    Portable & Easy to Use Quick deployment in field operations

    Conclusion: Portable single & multi-gas detectors are essential safety tools for detecting hazardous gases, preventing industrial accidents, and ensuring a safe work environment. With real-time monitoring, alarm systems, and advanced data logging, they are a critical investment for worker safety and regulatory compliance.

    Head Count Monitoring System

    A Head Count System is an AI-powered solution that automatically counts and monitors the number of people in a given area. It helps industries, offices, and public spaces ensure safety, security, and compliance by tracking occupancy levels in real-time.

    Key Features

    Real-Time People Counting Uses AI-driven cameras, thermal sensors, or RFID to count individuals. Provides accurate entry and exit tracking.
    Occupancy Monitoring & Alerts Displays live occupancy data to prevent overcrowding. Sends alerts if the number of people exceeds safety limits.
    AI-Powered Facial Recognition (Optional) Differentiates between employees, visitors, and unauthorized personnel. Enhances workplace security and compliance.
    Emergency Evacuation Tracking Counts individuals in a facility during emergencies. Ensures all personnel are safely evacuated in case of fire or disasters.
    Integration with Access Control & Security Systems Works with turnstiles, boom barriers, and biometric access systems. Restricts access when the maximum capacity is reached.
    Data Analytics & Reporting Provides insights on foot traffic trends, peak hours, and workforce distribution. Generates automated reports for audits and compliance.

    Types of Head Count Systems

    Camera-Based AI Head Count System Uses smart CCTV and AI algorithms to count individuals accurately.
    Infrared / Thermal Sensor-Based System Works in low-light conditions and detects body heat for counting.
    RFID / Badge-Based System Tracks employees and visitors using RFID badges.
    UWB (Ultra-Wideband) & Bluetooth Tracking Uses wearable devices or smartphones for location-based headcount.

    Industries & Applications

    Industrial Facilities & Factories Monitors workforce presence and ensures safety compliance.
    Corporate Offices & IT Parks Tracks employees and visitors for security.
    Construction Sites Ensures proper workforce allocation and safety.
    Transportation & Public Spaces Counts passengers for crowd management.
    Hospitals & Healthcare Facilities Ensures compliance with patient and staff limits.
    Events, Malls & Stadiums Prevents overcrowding and security breaches.

    Benefits of a Head Count System

    Enhances Workplace Safety Prevents overcrowding and ensures emergency readiness.
    Improves Security & Access Control Restricts unauthorized personnel entry.
    Automates Attendance & Workforce Management Reduces manual errors.
    Boosts Operational Efficiency Optimizes staff allocation based on real-time data.
    Provides Accurate Compliance Reports Helps with fire safety and labor law adherence.

    Conclusion: A Head Count System ensures accurate real-time people tracking, workplace safety, and security compliance. By integrating with AI, IoT, and access control solutions, businesses can achieve better monitoring, emergency readiness, and operational efficiency.

    AI-Based Safety Solutions with PPE Detection

    AI-powered safety solutions with PPE (Personal Protective Equipment) detection ensure a safe, compliant, and accident-free work environment. These systems use computer vision, machine learning, and IoT sensors to detect, monitor, and enforce PPE compliance in real-time, reducing workplace hazards and improving safety audits.

    Key Features

    Real-Time PPE Monitoring Detects helmets, gloves, masks, vests, etc.
    Automated Alerts Instant SMS/email alerts for PPE violations
    Access Control Integration Grants access only if PPE is present
    Video Analytics Detects unsafe actions via live/recorded feeds
    Compliance Dashboard Visual reports and trends for audits
    IoT Integration Works with wearables and environmental sensors

    How It Works

    Camera Feed Input Captures worker visuals via CCTV/smart cameras
    AI Detection Analyzes images to confirm PPE presence
    Violation Alert Alerts supervisors of missing PPE
    Access Restriction Blocks unauthorized or unsafe access
    Audit Logging Saves records for compliance reporting

    Benefits

    Reduced Accidents Ensures continuous PPE compliance
    Regulatory Compliance Aligns with ISO, OSHA, and other standards
    Improved Safety Culture Promotes proactive safety behavior
    Lower Liabilities Minimizes legal and insurance risks
    Live Monitoring Real-time visibility for safety audits

    Applications

    Manufacturing Plants PPE tracking across assembly lines
    Construction Sites Monitors helmets, vests, and gloves
    Oil & Gas / Mining Detects gear in high-risk areas
    Ports & Warehouses Secures large logistics zones
    Healthcare Labs Tracks lab coats, masks, gloves

    Conclusion: AI-based PPE detection is revolutionizing industrial safety by enabling real-time compliance, minimizing risks, and automating reporting — ensuring safer, smarter workplaces.

    Safety Assessment / Solution for Safety Audit

    Overview: A Safety Assessment is a systematic evaluation of workplace conditions, procedures, and equipment to identify potential hazards and ensure compliance with safety regulations. It plays a crucial role in safety audits, helping organizations mitigate risks, improve workplace safety, and maintain regulatory compliance.

    Key Elements of a Safety Assessment

    HIRA Identifies hazards and assesses risks using severity and likelihood matrices.
    Compliance Check Verifies adherence to OSHA, ISO 45001, NFPA, and PPE protocols.
    Machine Safety Inspects interlocks, emergency stop systems, and LOTO implementation.
    Fire & Electrical Audit Assesses suppression systems, wiring, exits, and overheating risks.

    Process Safety Reviews hazardous chemical handling, confined space practices, and storage safety.
    Emergency Readiness Evaluates drills, evacuation plans, and emergency stop access.
    Ergonomics & Training Analyzes workplace layout and delivers safety training to staff.

    Solutions for Safety Audit Compliance

    Safety Devices Install light curtains, emergency stops, interlocks, and boom barriers.
    IoT Monitoring Deploy wireless temperature monitors and safety alarms for early detection.
    Digital Audits Use cloud-based dashboards and AI-powered safety inspections.

    Access Control Implement guarding systems and biometric access to sensitive zones.
    Fire Protection Install automatic suppression systems and explosion-proof solutions (ATEX).
    Training Programs Conduct safety drills, PPE training, and implement BBS programs.

    Benefits of a Safety Audit & Assessment

    • ✔ Reduces Workplace Accidents & Injuries – Minimizes risks and boosts employee well-being.
    • ✔ Ensures Compliance – Helps meet legal and industrial safety requirements.
    • ✔ Improves Operational Efficiency – Increases reliability and prevents breakdowns.
    • ✔ Enhances Safety Culture – Promotes awareness and proactive risk management.
    • ✔ Lowers Costs – Cuts down on insurance claims, downtime, and accident-related expenses.

    Conclusion: A comprehensive safety assessment ensures that workplaces are safe, compliant, and prepared for audits. By implementing modern safety solutions, IoT monitoring, and employee training, industries can prevent accidents, improve efficiency, and maintain regulatory compliance.

    Online Wireless Panel Temperature Monitoring System

    Overview: An Online Wireless Panel Temperature Monitoring System is a smart solution that continuously monitors, records, and analyzes the temperature of electrical panels, control cabinets, and distribution boards in industrial environments. It helps prevent overheating, electrical failures, and fire hazards by providing real-time alerts and predictive maintenance insights.

    Key Features

    Wireless Monitoring IoT-based sensors eliminate wiring complexity and enable real-time tracking.
    Cloud Data Storage Continuously stores temperature data for historical analysis and audits.
    High-Precision Sensors Uses IR or thermocouple sensors to detect even minor temperature shifts.
    Instant Alerts SMS, email, and app notifications when thresholds are exceeded.

    AI Predictive Maintenance Prevents failure by forecasting issues using machine learning algorithms.
    System Integration Works with SCADA, PLC, and BMS systems for automation control.
    Energy Efficient Battery-powered and solar-compatible with low power consumption.
    Multi-Panel Support Monitors multiple panels across locations via a centralized platform.

    Applications & Benefits

    Applications

    Industrial Panels Protects electrical boards from overheating in manufacturing facilities.
    Data Centers Maintains optimal cooling to prevent equipment failure.
    Power Plants Ensures safety in control cabinets at utility plants and substations.
    Cold Storage & Pharma Monitors temperature-sensitive operations for compliance.
    Commercial Buildings Watches over distribution panels in hospitals and office complexes.

    Benefits

    Failure Prevention Avoids electrical malfunctions and fire hazards.
    Enhanced Safety Ensures compliance with safety norms and reduces risks.
    Lower Maintenance Cost Enables predictive maintenance and reduces unplanned downtime.
    Operational Efficiency Supports energy-saving and system optimization.
    Scalable Solution Ideal for both single units and large industrial deployments.

    Conclusion: An Online Wireless Panel Temperature Monitoring System is a crucial solution for industries looking to enhance electrical safety, prevent overheating, and optimize maintenance. By leveraging IoT, real-time alerts, and AI-driven analytics, this system ensures higher efficiency, lower costs, and improved safety standards.

    Energy Management System (EMS)

    Overview: An Energy Management System (EMS) is a smart, automated solution designed to monitor, control, and optimize energy consumption in industrial plants. It helps industries reduce energy costs, improve efficiency, ensure regulatory compliance, and minimize their carbon footprint.

    Key Features

    Real-Time Monitoring Tracks electricity, gas, water, and steam usage through IoT sensors.
    Automated Reporting Provides data analytics and generates audit/compliance reports.
    Load Management Predicts energy peaks and optimizes load distribution to avoid penalties.
    Equipment Monitoring Assesses performance of motors, compressors, HVACs, and lights.
    Smart Automation Auto-adjusts power usage based on demand; integrates with SCADA, BMS.
    Renewable Integration Monitors and manages solar, wind, or biomass energy with grid sync.
    Carbon Tracking Tracks COâ‚‚ emissions and aligns with ISO 50001 goals.
    Cloud Access Enables real-time monitoring via mobile and web dashboards.

    Applications & Benefits

    Applications

    Manufacturing Plants Reduces energy waste in machinery, heating, and cooling systems.
    Steel & Cement Plants Optimizes high-load equipment like kilns and furnaces.
    Textile & Chemical Controls steam, compressed air, and heating systems.
    Automotive Plants Improves energy efficiency in robotics and assembly lines.
    Food Processing Enhances cold storage and production line energy use.

    Benefits

    Cost Reduction Lowers energy bills by 10-30% through better control.
    Improved Efficiency Prevents energy waste and optimizes operations.
    Compliance Meets regulatory and ISO 50001 standards.
    Longer Equipment Life Reduces overloading and enhances asset lifespan.
    Carbon Reduction Supports sustainability and ESG targets.

    Conclusion: An Energy Management System (EMS) is essential for industries looking to reduce costs, enhance efficiency, and ensure sustainable operations. By integrating IoT, AI, and automation, EMS provides real-time insights, predictive maintenance, and smart control, making industries more energy-efficient and environmentally responsible.

    Emergency Response Time Display

    Overview: An Emergency Response Time Display Board is a real-time monitoring system designed to display the response time of emergency teams in industrial plants, manufacturing facilities, hospitals, and public safety operations. These boards provide instant visual feedback on the efficiency of emergency responses, ensuring quick action and improved safety compliance.

    Key Features

    Real-Time Display Shows emergency response time in HH:MM:SS format for clear monitoring.
    Automated Updates Syncs with alarms and sensors to update and reset automatically after each event.
    Multiple Alert Integration Supports various emergency signals like gas leaks, fire, and panic alarms.
    High Visibility LED Display Available in red, green, or multicolor with customizable sizes.
    Wireless & Cloud Connectivity Optional connection via Wi-Fi, LAN, or GSM for remote tracking and control.
    Custom Alerts Triggers alarms or notifications when response time exceeds limits.
    Data Logging Stores historical response data and generates audit reports.

    How It Works

    1. Emergency Incident Detected: System is triggered via alarms, gas sensors, or panic buttons.
    2. Timer Starts Automatically: The board begins timing the response immediately.
    3. Response Registered: Emergency personnel acknowledge presence, and timer stops.
    4. Data Logging: Response data is saved for analysis.
    5. Reset for Next Event: Automatically resets for the next emergency.

    Applications & Benefits

    Applications

    Industrial Facilities Tracks response to fire, chemical, or mechanical emergencies.
    Hospitals Monitors medical team response during critical situations.
    Fire Departments Assesses emergency service arrival efficiency.
    Oil & Gas Sites Ensures fast action during leaks or explosions.
    Public Safety Used by law enforcement and emergency units for performance tracking.

    Benefits

    Boosts Readiness Encourages faster response from emergency teams.
    Improves Safety Minimizes injury and risk through quicker action.
    Regulatory Compliance Helps meet legal safety and audit requirements.
    Loss Prevention Reduces damage and downtime from delayed response.
    Performance Analysis Enables organizations to evaluate and refine protocols.

    Conclusion: An Emergency Response Time Display Board is a vital safety tool that helps industries and emergency services track, measure, and improve their response times. With real-time monitoring, automated alerts, and performance analytics, it ensures a safer environment while enhancing overall emergency preparedness.

    Safety Boom Barrier

    Overview: A Safety Boom Barrier is an automated or manual gate system designed to control vehicle access in industrial plants, commercial facilities, toll plazas, parking lots, and restricted areas. These barriers enhance security, traffic management, and workplace safety by preventing unauthorized entry and ensuring regulated movement.

    Key Features

    Heavy-Duty Construction Made of durable aluminum or stainless steel, suitable for outdoor and industrial use.
    Automatic & Manual Operation Available in automated, semi-auto, or manual types using electromechanical/hydraulic systems.
    High-Speed Operation Opens and closes in 2–6 seconds with adjustable speed for traffic efficiency.
    Advanced Safety Sensors Features auto-reverse, infrared, and radar detection to avoid accidents.
    Access Control Integration Compatible with RFID, biometric, ANPR, remote control, and linked to CCTV/alarm systems.
    LED Indicators Reflective strips and LED lights improve visibility in low-light conditions.
    Emergency & Fail-Safe Mode Battery backup and manual override ensure functionality during power loss.
    Customizable Design Arm lengths from 3–8 meters, available in straight, folding, or fence-type options.

    Applications & Benefits

    Applications

    Industrial Facilities Restricts access to secure and hazardous zones.
    Toll Gates & Highways Regulates traffic and enables toll collection.
    Commercial Complexes Controls vehicle access in parking areas.
    Airports & Stations Enhances perimeter and entry security.
    Residential Communities Prevents unauthorized vehicle entry and protects residents.

    Benefits

    Enhanced Security Stops unauthorized vehicle movement.
    Automated Access Reduces the need for manual intervention.
    Improved Safety Protects vehicles, pedestrians, and workers.
    Efficient Traffic Flow Speeds up entry/exit and avoids congestion.
    Customizable Design Flexible options to suit different environments and levels of security.

    Conclusion: A Safety Boom Barrier is an essential security and traffic control solution that ensures efficient, safe, and regulated vehicle movement. With advanced automation, safety sensors, and durable construction, it is ideal for industries, commercial zones, and high-security areas.

    Auto-Sensing Camera

    Overview: An Auto-Sensing Camera is an intelligent surveillance and monitoring device equipped with motion detection, thermal sensing, AI-powered object recognition, and automatic adjustments to capture high-quality visuals in varying environmental conditions. These cameras are widely used in industrial automation, security surveillance, traffic management, and quality control applications.

    Key Features

    Motion & Presence Detection Detects movement or presence and triggers recording or alerts.
    AI Object Recognition Identifies faces, license plates, and differentiates objects or people.
    Auto Focus & Light Adjustment Adapts to lighting changes to maintain image clarity.
    Thermal Imaging Optional infrared for low-light or fire-risk environments.
    Smart Alerts Sends SMS, email, or app notifications on unusual activity.
    Edge & Cloud Connectivity Wi-Fi, Ethernet, or 4G/5G access with local/cloud storage.
    Auto-Tracking & PTZ Follows motion with remote-controlled pan, tilt, and zoom.
    Industrial Integration Works with SCADA, IoT, and automation systems.
    Rugged & Weatherproof IP65/IP67-rated for outdoor and harsh environments.

    Applications & Benefits

    Applications

    Industrial Automation & Safety Monitors equipment, production, and personnel safety.
    Security & Surveillance Used in warehouses and factories for perimeter protection.
    Traffic Monitoring Tracks vehicles, detects violations and incidents.
    Retail Analytics Analyzes customer behavior and foot traffic.
    Environmental Monitoring Detects fire, pollution, or hazardous spills.

    Benefits

    Enhanced Security AI automation reduces manual monitoring needs.
    Quick Response Real-time alerts enable faster safety actions.
    Cost-Efficient Reduces personnel requirements for surveillance.
    Scalable & Customizable Integrates easily with existing systems and grows with needs.
    Reliable Performance 24/7 operation with low false alarm rates.

    Conclusion: An Auto-Sensing Camera is a smart solution for real-time monitoring, security, and automation. With AI-driven object recognition, motion tracking, and cloud connectivity, it enhances efficiency across multiple industries, ensuring safety, productivity, and compliance.

    Vehicle Scrap Washing & Monitoring System

    Overview: A Vehicle Scrap Washing & Monitoring System is an industrial solution designed to clean and track scrap materials from vehicles before recycling. It ensures proper removal of contaminants, optimizes recycling efficiency, and provides real-time monitoring of washed scrap for quality assessment. This system is crucial for industries dealing with vehicle dismantling, metal recycling, and environmental compliance.

    Key Features

    Automated Washing System High-pressure water jets and chemicals clean oil, grease, and dirt.
    Scrap Weight Monitoring Weighbridges measure scrap before/after washing; material categorized.
    Real-Time Data & Reporting Tracks cycles, contamination levels; generates reports.
    IoT & Cloud Integration Remote access, analytics, and decision-making support.
    Contaminant Separation Filters hazardous waste; supports wastewater treatment compliance.
    RFID & Barcode Tracking Tracks scrap material accurately through the process.
    AI Inspection (Optional) Analyzes purity and identifies impurities via smart cameras.

    How It Works

    1. Scrap Collection & Pre-Wash Inspection: Scrap is categorized during vehicle dismantling.
    2. Washing & Contaminant Removal: Uses water jets and detergents to clean contaminants.
    3. Scrap Weight & Composition Analysis: Sensors and cameras identify material and measure weight.
    4. Data Logging & Reporting: Logs washing data, weight, and scrap quality.
    5. Disposal of Wastewater: Filters and safely disposes hazardous material and wastewater.

    Applications & Benefits

    Applications

    Automobile Recycling Plants Cleans and tracks scrap from dismantled vehicles.
    Metal & Steel Recycling Prepares scrap for reuse in melting processes.
    Waste Management Programs Supports sustainable scrap disposal.
    Government/Industrial Ensures environmental policy compliance.

    Benefits

    Improved Scrap Purity Cleaned scrap increases recycling efficiency and quality.
    Safety & Compliance Reduces environmental hazards and meets standards.
    Reduced Environmental Impact Eco-friendly wastewater handling and disposal.
    Increased Scrap Value Clean scrap yields better resale value.
    Automation & Monitoring Minimizes human error, improves traceability.

    Conclusion: A Vehicle Scrap Washing & Monitoring System is essential for efficient recycling, environmental safety, and cost optimization. With automated washing, real-time monitoring, and AI-powered analysis, industries can achieve cleaner scrap and improved sustainability.

    Safety Guarding & Fencing

    Overview: Safety guarding and fencing are physical barriers designed to protect workers from hazardous machinery, prevent unauthorized access, and enhance workplace safety. These solutions help industries comply with safety regulations by creating a secure environment around high-risk areas, ensuring worker protection, and reducing accidents.

    Key Features

    Robust Construction Made from steel, aluminum, or polycarbonate.
    Modular Design Customizable and easy to assemble for various layouts.
    Visibility & Accessibility Mesh panels with safety-interlocked access points.
    Compliance with Standards Follows ISO 14120, OSHA, CE regulations.
    System Integration Works with light curtains, interlocks, E-Stops.

    Types & Applications

    Types

    Fixed Machine Guarding Permanent barriers for moving parts.
    Perimeter Fencing Encloses areas like robotic cells.
    Modular Guards Adjustable for dynamic layouts.
    Interlocked Fencing Stops machines if doors are opened.
    Transparent Guards Polycarbonate panels for visibility.
    Soundproof Guards Reduces noise while ensuring safety.

    Applications

    Manufacturing Units Protects workers from hazardous machines.
    Robotic Cells Prevents entry into automated zones.
    Material Handling Secures conveyors and warehouse areas.
    Automotive/Aerospace Guards around lines and test cells.
    Food & Pharma Prevents contamination and enhances safety.

    Advantages

    Enhanced Safety Prevents direct contact with dangerous machinery.
    Regulatory Compliance Helps meet OSHA and ISO safety requirements.
    Customizable Design Fits unique industrial needs and layouts.
    Low Maintenance Durable with minimal upkeep.
    Improved Productivity Reduces downtime due to accidents.

    Conclusion: Safety guarding and fencing play a vital role in industrial safety, ensuring compliance with regulations while protecting employees from hazards. Their modular and customizable nature makes them ideal for diverse industrial applications.

    Safety Light Curtains

    Overview: A safety light curtain is an electronic safety device designed to protect workers and operators by detecting the presence of a person or object within a hazardous area. It consists of a series of beams transmitted between two arrays of sensors (transmitters and receivers). When a beam is interrupted, the system triggers a safety response such as stopping machinery or activating an alarm.

    Key Features

    Optical Safety Protection Creates an invisible barrier using infrared beams.
    Highly Sensitive Detection Detects objects breaking the light beam.
    Fast Response Time Stops machinery within milliseconds.
    Adjustable Resolution Detects objects from hands to full-body (14–30 mm).
    Compact & Flexible Various lengths for different machines.
    Robust Design Dust, moisture, and vibration-resistant (IP65/IP67).
    Self-Monitoring Detects misalignment or failure.

    How It Works

    Beam Emission Transmitter emits infrared beams to the receiver.
    Interruption Detection Receiver detects any broken beams.
    Safety Response Triggers stop or alarm on detection.
    Self-Testing Monitors alignment and functionality.

    Types

    Type 4 (High Performance) For high-risk zones; meets top safety standards.
    Type 2 (Standard Performance) Suitable for low-risk environments.
    Muting-Capable Allows beam interruption for material flow.
    Intrinsically Safe For explosive/hazardous environments.

    Applications

    Industrial Machinery Protects operators near robots, presses, CNCs.
    Conveyor Systems Monitors presence near belts/sorters.
    Material Handling Blocks unauthorized entry in auto-systems.
    Injection Molding Stops machine if zone is breached.
    Assembly Lines Detects workers in danger zones.
    Press Machines Stops if hand/body enters unsafe area.

    Advantages

    Enhanced Safety Prevents injuries via infrared detection.
    Non-Contact Operation Triggers without physical contact.
    Flexible Use Applicable across various industries.
    Improved Productivity Safe access during machine operation.
    Easy Installation Simple mounting on machinery.

    Specifications

    Response Time < 20 ms
    Resolution 14 mm, 30 mm, customizable
    Detection Range Up to 10 meters
    Enclosure Rating IP65, IP67
    Operating Temp -10°C to +50°C
    Compliance ISO 13849-1, IEC 61496-1, EN 60204-1

    Standards and Compliance

    • ISO 13849-1: Safety of machinery – Safety-related parts of control systems
    • IEC 61496-1: Safety of machinery – Electro-sensitive protective equipment
    • EN 60204-1: Safety of machinery – Electrical equipment of machines

    Conclusion: Safety light curtains are essential in modern automation, offering quick, non-contact safety for operators around hazardous machines. Their speed, flexibility, and compliance make them indispensable in industrial safety systems.

    Safety Relay

    A safety relay is an essential component in industrial automation and machinery, designed to monitor and control safety-critical functions. It ensures that machines and systems operate safely by initiating emergency stop functions, monitoring safety devices, and preventing hazards. Safety relays are vital in achieving compliance with safety standards and protecting both personnel and equipment.

    Key Features

    Redundant Circuit Design Dual-channel input for redundancy
    Monitors Safety Devices Compatible with emergency stop buttons, safety light curtains, etc.
    Fast Response Time Detects faults and initiates functions within milliseconds
    Compact and Modular Fits easily into control panels
    Self-Monitoring Continuously monitors itself for faults
    Feedback Loop Monitoring Ensures connected devices are functioning correctly
    LED Indicators Visual updates for power, fault, and safety status

    How It Works

    Input Monitoring Monitors safety devices like emergency stop buttons
    Logic Processing Determines if the system is safe to operate
    Output Activation Activates/deactivates relays based on safety status
    Fault Detection Detects wiring faults, short circuits, or device failures
    Failsafe Action Shuts down machinery or activates alarms in unsafe conditions

    Specifications

    Input Voltage 24V DC, 110-230V AC
    Response Time <20 ms
    Safety Category Cat 3 or Cat 4 (EN ISO 13849-1)
    PL Rating (Performance) PLd or PLe
    Contacts 2 or 3 redundant safety outputs
    Enclosure Rating IP20 (inside panels), IP65 (standalone)
    Temperature Range -20°C to +60°C

    Applications

    Industrial Automation Used in manufacturing, assembly lines, and robotic systems
    Machine Safety Ensures safe operation of presses, CNC machines, etc.
    Process Control Monitors critical parameters in hazardous environments
    Safety Perimeter Monitoring Works with light curtains, scanners, or barriers

    Conclusion: Safety relays are critical in ensuring the safe operation of machinery and processes in industrial settings, safeguarding both equipment and personnel.